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blackmur Fox

Joined: Mar 04, 2007 Posts: 45 Location: Ithaca, NY

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Posted: Tue Oct 27, 2009 5:03 pm Post subject: Sportsman 800 Exhaust Mod |
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I have a 2006 Sportsman 800 with dual exhaust.
Is there any decent power to had from opening up the stock exhaust? I don't think I'm willing to pay $300+ for an exhaust right now. My brother took me in a drag race with his Kingquad 750xi and I want to revenge my loss! Granted, my ATV weighs 100 lbs more then his (I know I would win a tug-of-war) :^)
Thanks
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jamieZ Wolverine

Joined: Feb 05, 2005 Posts: 469 Location: kingston ont

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Posted: Tue Nov 03, 2009 12:07 pm Post subject: Re: Sportsman 800 Exhaust Mod |
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I'm surprised a Kingquad would smoke you? I have heard a few good things about Suzuki, speed not being one of them....
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srpiasta Wolverine

Joined: Oct 02, 2007 Posts: 487 Location: Brant, Alberta (1 hr SE of Calgary)

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Posted: Tue Nov 03, 2009 12:44 pm Post subject: Re: Sportsman 800 Exhaust Mod |
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who cares if he beat you in a drag race, how often do you drag in the mountians, as to opening up the exhaust it makes a huge differnce but you wont notice it in a stright line race, I have an 08 800 with the mudslinger exhaust and 5 other buddies of mine have the same quad but stock exhaust off the line really no differnce but in the sticky mud diefinetly a huge differnce in rpms and overall performance. The biggest place I noticed it was on the steep hill climbs the quad ran better and barly lugged at all I let my best friend ride mine for an hour and I rode his and as soon as I got on his I noticed the differnce in the hills and the mud. But off the line didnt seem too differnt. As anything restriction is a down fall, if flow through was not important race cars would have 70db exhausts.
The more flow the more power.
Rob
_________________ Support your BRP Riders,,, (Bring Rope Please)
08 Sportsman Stealth 800 and lovin it!!!
Custom Audio Pipe (Yup tunes on the trail)
HD Front Springs
Highlifter HD Rear Springs
EPI Clutch Kit
26x10x12 and 26x12x12 Mud Bugs With 1" Wheel Spacers
07 Hawkeye 300
08 Outlaw 90 LE
CQS Member
Oh Yah, and a 10 acre MX track a few friends and I built, (perks working of a company that has equipment) |
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gameboynws Fox

Joined: Nov 01, 2009 Posts: 4 Location: NJ

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Posted: Tue Nov 03, 2009 6:40 pm Post subject: Re: Sportsman 800 Exhaust Mod |
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The previous owner of my quad drilled 8 7/16th inch holes at the very end of the muffler. My muffler exits towards the very bottom and the holes are facing straight out the back side. I can't commit about any additional power but it sure was alot louder and almost no exhaust was coming out of the factory's mufflers exit.
i had to drill and tap the holes and insert 7/16th inch bolts to repair the muffler.
_________________ 04 Polaris Sportsman 700 Twin Carb
ITP Mud Lite tires |
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jamieZ Wolverine

Joined: Feb 05, 2005 Posts: 469 Location: kingston ont

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Posted: Wed Nov 04, 2009 6:37 am Post subject: Re: Sportsman 800 Exhaust Mod |
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You wouldn't be one of those Yahoo's that are quickly giving the sport at bad name would U? I didn't think so...
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blackmur Fox

Joined: Mar 04, 2007 Posts: 45 Location: Ithaca, NY

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Posted: Wed Nov 04, 2009 10:12 am Post subject: Re: Sportsman 800 Exhaust Mod |
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Thanks for the replies. BTW my brother didn't smoke me, he just pulled a length or two on me (on two separate races). Yes, I know these machines aren't sport ATV's but I figured getting that extra little edge would be fun the next time we line them up. I certainly like the ride quality, 4-wheel drive system, storage, pulling power, toughness, etc. of my Sportsman over the KingQuad.
I do have a Healclicker from my 500 but the clutch seemed good on the 2006 800's so I didn't think it would make a big difference. Thoughts?
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Jimmypsp700 Deputy

Joined: Jan 10, 2005 Posts: 1226 Location: S.E. MI.

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Posted: Tue Nov 10, 2009 11:09 pm Post subject: Re: Sportsman 800 Exhaust Mod |
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I think the newer 800 HO would smoke him, his is the newer Suzk750 though...
check with the QuadSquad for 800 mods, timing key clutching etc.
you wont find an exhaust for $300, Aaen, HSP and others sell a true dual.
_________________ 2010 Sportsman 850XP EPS
2000 Scrambler 400 2x4
-Trail ported/.040" over Wiseco
-Head Cut .020"
-V Force reeds
-HPD piped and clutched
-Fox Struts
2002 Sportsman 700 4x4
gone but not forgotten...
-800 Primary/pipe/snorkle/K&N
-Team TAS-03 R.Roller Secondary
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srpiasta Wolverine

Joined: Oct 02, 2007 Posts: 487 Location: Brant, Alberta (1 hr SE of Calgary)

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Posted: Wed Nov 11, 2009 7:43 am Post subject: Re: Sportsman 800 Exhaust Mod |
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a true dual actually reduces power it has been proven unless you play with the engine parameters
_________________ Support your BRP Riders,,, (Bring Rope Please)
08 Sportsman Stealth 800 and lovin it!!!
Custom Audio Pipe (Yup tunes on the trail)
HD Front Springs
Highlifter HD Rear Springs
EPI Clutch Kit
26x10x12 and 26x12x12 Mud Bugs With 1" Wheel Spacers
07 Hawkeye 300
08 Outlaw 90 LE
CQS Member
Oh Yah, and a 10 acre MX track a few friends and I built, (perks working of a company that has equipment) |
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