ATV Frontier
Toggle Content Home | Chat | FAQ | Forums | Links | Register
Toggle Content ATVF Main Menu
 Home Community Members Web
 Links
 Communication
 Shoutblock

Forums › Branding Iron › Polaris › 2004.5 Sportsman 500 NO AWD

Yamaha of Canada

2004.5 Sportsman 500 NO AWD
The Way Out
Post new topic   Reply to topic   Printer Friendly Page     Forum IndexPolaris
View previous topic :: View next topic  
Author Message
x2thez
Fox


Joined: Oct 18, 2007
Posts: 40


PostPosted: Mon Nov 09, 2009 7:58 am    Post subject: 2004.5 Sportsman 500 NO AWD Reply with quote

I have had problems in the past with my AWD, but usually it was not unlocking, now it wont lock in at all.

I have changed the fluid, the light does come up on the gauge. Yesterday I was tring to backup and no matter what I did it would not engage in reverse. It seems like sometimes it will go in in forward but not like it is supposed to.

Any ideas? I have a feeling this is going to be expensive..

_________________
2004.5 500 Sportsman HO
Back to top
View user's profile
polartech
Badger


Joined: Sep 03, 2008
Posts: 122
Location: somewhere nh

PostPosted: Mon Nov 09, 2009 10:32 am    Post subject: Re: 2004.5 Sportsman 500 NO AWD Reply with quote

roller cage.has been covered in here alot
Back to top
View user's profile
x2thez
Fox


Joined: Oct 18, 2007
Posts: 40


PostPosted: Tue Nov 10, 2009 7:09 am    Post subject: Re: 2004.5 Sportsman 500 NO AWD Reply with quote

I spoke to the dealer, and he said that I should replace the entire diff? I have heard about the cage and how it does fail.

Anyone know or have the pages for the removal of the diff? I would liek to do it myself to save but I dont have a service manual.

THanks

_________________
2004.5 500 Sportsman HO
Back to top
View user's profile
nbsportsman
Deputy


Joined: May 16, 2004
Posts: 2113
Location: New Brunswick Canada

PostPosted: Tue Nov 10, 2009 3:02 pm    Post subject: Re: 2004.5 Sportsman 500 NO AWD Reply with quote

It's basically pull the two axles, output shaft a few bolts on the underside, unplug and pull it out....

_________________
2008 Sportsman 800T
Lock & Ride rear Tbox
Pure Polaris goodies
27" MudBugs
Back to top
View user's profile
Display posts from previous:   
Post new topic   Reply to topic   Printer Friendly Page     Forum IndexPolaris All times are GMT - 7 Hours
Page 1 of 1


Jump to:  
You cannot post new topics in this forum
You cannot reply to topics in this forum
You cannot edit your posts in this forum
You cannot delete your posts in this forum
You cannot vote in polls in this forum
You cannot attach files in this forum
You cannot download files in this forum



Home | Chat | FAQ | Forums | Links | Register

The logos, images and trademarks used on this site are the property of their respective owners.
ATV Frontier is not accept responsibility for comments posted by users and does not necessarily agree, support or validate items posted by anyone using ATV Frontier.
Interactive software released under GNU GPL, Code Credits, Privacy Policy