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Toadman Sheriff

Joined: May 12, 2004 Posts: 2700 Location: Cowtown, Oilberta
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Posted: Tue Sep 01, 2009 9:53 am Post subject: 07 Grizzly 700 EPS problem |
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Having a problem with my Electronic Power Steering (EPS).
Intermittently the EPS appears to be jerking the handlebars moderately from side to side while travelling down the trail at slow to moderate speeds. If I steer side to side on a 6' wide trail or speed up it does not happen. Appears to be more prevelent for a while after going thru water, thus thinking about applying di-electric to connectors. But "which connector" in particular (obviously the EPS motor)?
- tire pressure is correct
- alignment appears ok (slight toe-in)
- don't think the front bearings are worn too bad at 5000km (will check)
- rims clear of mud causing out of balance issue
Any other ideas?
_________________ 2007 Yamaha Grizzly 700
!revO eM pilF ,sihT daeR naC uoY fI
Calgary ATV Riders member (formally known as the Calgary Quad Squad)
07/08 pictures: picasaweb.google.ca/ToddGLamond
previous years: s241.photobucket.com/a...oadLamond/ |
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Honda450sfm Wolf

Joined: Nov 05, 2003 Posts: 583 Location: Calgary

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Posted: Tue Sep 01, 2009 12:52 pm Post subject: Re: 07 Grizzly 700 EPS problem |
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It must be something electrical if it happens after dunking in water. Found a viewable/printable online manual for 07-08 Grizzly 700. Check into the steering diagnostics and checks. Maybe the torque sensor is getting false readings . The service manual is a start.
07-08 Grizzly 700
_________________ '06 Yamaha 660 Rhino
*Pimped*
Currently broken, gutted and crippled. |
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spikeydave Fox

Joined: Sep 25, 2009 Posts: 1 Location: Sherwood Park, AB

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Posted: Fri Sep 25, 2009 9:18 am Post subject: Re: 07 Grizzly 700 EPS problem |
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I just have had the same problem a couple of days ago. My steering keeps pulling to the left, so hard I had to use my foot to keep the quad steering in a straight enough line to limp it back to a spot to pick it up with my truck. I couldn't believe the power in the steering. I did nothing to abuse the quad and only have 1200km on it. I did go through a muddy hole but nothing splashed above the foot boards and the EPS motor is dry. I was told by a mechanic to disconnect the power to the control box to see if that help and then to get it checked out. If I have to replace the control box and/or the EPS motor it could run $1000+, so may have a non-EPS quad for a while. If you have any info to pass along it would be appreciated and if I get any I will post it.
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Toadman Sheriff

Joined: May 12, 2004 Posts: 2700 Location: Cowtown, Oilberta
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Posted: Fri Sep 25, 2009 12:03 pm Post subject: Re: 07 Grizzly 700 EPS problem |
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If you can manage to get your trail speed up the impact is much reduced.
Apparently my used unit has a Yamaha 3yr extended warranty, so the dealer will be looking at this issue as well as my non-functioning diff-lock.
Mine is definately moisture related.
_________________ 2007 Yamaha Grizzly 700
!revO eM pilF ,sihT daeR naC uoY fI
Calgary ATV Riders member (formally known as the Calgary Quad Squad)
07/08 pictures: picasaweb.google.ca/ToddGLamond
previous years: s241.photobucket.com/a...oadLamond/ |
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callen65 Wolf

Joined: Sep 25, 2005 Posts: 519 Location: St. Charles , MO

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Posted: Fri Sep 25, 2009 5:04 pm Post subject: Re: 07 Grizzly 700 EPS problem |
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| Toadman wrote: |
Having a problem with my Electronic Power Steering (EPS).
Intermittently the EPS appears to be jerking the handlebars moderately from side to side while travelling down the trail at slow to moderate speeds. If I steer side to side on a 6' wide trail or speed up it does not happen. Appears to be more prevelent for a while after going thru water, thus thinking about applying di-electric to connectors. But "which connector" in particular (obviously the EPS motor)?
- tire pressure is correct
- alignment appears ok (slight toe-in)
- don't think the front bearings are worn too bad at 5000km (will check)
- rims clear of mud causing out of balance issue
Any other ideas? |
Sounds like maybe a front outer cv problem to me. one may getting water in it and binding. I've had the exact same problem before on a non eps quad.
Check you boots real good for any tiny tears. They could also be getting some water even if the boots arent torn. Would cost you nothin to pull back the boots and check them. A whole lot cheaper than a trip to the stealer
_________________ 99 Sportsman 335
06 Sportsman 500 H.O. |
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Toadman Sheriff

Joined: May 12, 2004 Posts: 2700 Location: Cowtown, Oilberta
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Posted: Sat Sep 26, 2009 2:33 am Post subject: Re: 07 Grizzly 700 EPS problem |
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Thanks callen65, that did get me thinkin about a CV or front diff lock problem for a second.
But sometimes when it happens...even when stopped the handlebars are near impossible to turn in either direction. That would not be a CV problem...would it. Who would have thought that motor could produce that much resistance?
Funny thing that I have noticed is that it is more effected by muddy soup than clean water.
Gonna try to clean and apply di-electric grease to the motor connections before this Sunday's club ride. We will see if that helps, as there is always some water hole that you can't go around.
_________________ 2007 Yamaha Grizzly 700
!revO eM pilF ,sihT daeR naC uoY fI
Calgary ATV Riders member (formally known as the Calgary Quad Squad)
07/08 pictures: picasaweb.google.ca/ToddGLamond
previous years: s241.photobucket.com/a...oadLamond/ |
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milo Coyote

Joined: Oct 14, 2007 Posts: 74 Location: Imler, Pa.

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Posted: Wed Sep 30, 2009 8:16 am Post subject: Re: 07 Grizzly 700 EPS problem |
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I didnt' get the EPS on my '08 700 Grizz. I didn't think I'd need it but it would be nice when plowing snow. Anyway, when it fails like that, isn't there a fuse you could pull to disable it rather than manually fight it till you get to the truck or get home? Or will that shut down other necessary items for normal operation?
_________________ '01 banshee
'08 camo grizzly 700
the best of both worlds... |
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Toadman Sheriff

Joined: May 12, 2004 Posts: 2700 Location: Cowtown, Oilberta
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Posted: Wed Sep 30, 2009 8:29 am Post subject: Re: 07 Grizzly 700 EPS problem |
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Update: Applied di-electric to the 4-wire control connections to the EPS module, but that did NOT solve the problem. Did not apply to the larger gauge(Red/Black) power supply connections, as it is obviously getting power.
One thing I did notice is that there is a vent tube for the module. Why I am not sure.
Fuses are probably under the front pod/rack area, which is a pain with a front box installed.
_________________ 2007 Yamaha Grizzly 700
!revO eM pilF ,sihT daeR naC uoY fI
Calgary ATV Riders member (formally known as the Calgary Quad Squad)
07/08 pictures: picasaweb.google.ca/ToddGLamond
previous years: s241.photobucket.com/a...oadLamond/ |
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lil_shortman84 Fox

Joined: Nov 17, 2009 Posts: 2

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Posted: Tue Nov 17, 2009 4:16 pm Post subject: Re: 07 Grizzly 700 EPS problem |
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I had this problem with my 08 700 efi non EPS found a small cut in the boot after I cleaned it off. Took it the dealer then said it was my left front outer joint was locking up. This problem nearly killed me when it took me off the trail. Luckly im a bigger guy fought the handle bar got it back to my truck.
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sled05 Coyote

Joined: May 21, 2007 Posts: 92

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Posted: Tue Nov 24, 2009 5:50 pm Post subject: Re: 07 Grizzly 700 EPS problem |
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Toadman
There are two connections on the right side. just follow the wires from the eps motor.
_________________ 08/700 Grizzly eps red
04/400 outlander yellow
04/500 Polaris Scrambler
Sold
05/400 Outlander green
2000 Arctic Cat 500 auto
2001 Arctic Cat 300 Manual |
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Toadman Sheriff

Joined: May 12, 2004 Posts: 2700 Location: Cowtown, Oilberta
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Posted: Tue Nov 24, 2009 11:14 pm Post subject: Re: 07 Grizzly 700 EPS problem |
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sled05, Yes one is the control circuity wiring and the other is power. Applied dielectric to the control wire connection without success. As long as I stay out of the deep water I do not have issues.
_________________ 2007 Yamaha Grizzly 700
!revO eM pilF ,sihT daeR naC uoY fI
Calgary ATV Riders member (formally known as the Calgary Quad Squad)
07/08 pictures: picasaweb.google.ca/ToddGLamond
previous years: s241.photobucket.com/a...oadLamond/ |
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Gunny Wolf

Joined: Mar 10, 2008 Posts: 518 Location: Utah

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Toadman Sheriff

Joined: May 12, 2004 Posts: 2700 Location: Cowtown, Oilberta
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Posted: Tue Dec 15, 2009 4:30 pm Post subject: Re: 07 Grizzly 700 EPS problem |
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Gunny, nope haven't got out on the quad much lately since been working stupid long hours. Last few times I did get out I tried to stay out of the deep water and the problem was kept at bay as much as possible. Apparently I have until March to get it looked at under extended warranty....at this rate it might take until then to get it into the shop.
I have now heard of a couple of other people that are having the same issue without a solution. Has anybody else had the issue and been able to solve it?
_________________ 2007 Yamaha Grizzly 700
!revO eM pilF ,sihT daeR naC uoY fI
Calgary ATV Riders member (formally known as the Calgary Quad Squad)
07/08 pictures: picasaweb.google.ca/ToddGLamond
previous years: s241.photobucket.com/a...oadLamond/ |
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Gunny Wolf

Joined: Mar 10, 2008 Posts: 518 Location: Utah

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