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GYPSY400 Sheriff

Joined: Dec 05, 2004 Posts: 1201 Location: Naughton, ON

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Posted: Fri Mar 31, 2006 12:35 pm Post subject: Frame Update PARTS LIST |
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Ok guys... here is the part numbers from the Workorder for my frame job.. My dealer was nice enough to give me a copy of the invoice that was submitted to BRP warranty dept. so that I can pass along this info to the affected members.
1) Shop labour 17.1hrs @73.70/hr = $1260.27
2) Frame - p/n 705 201 360 $834.24
3) Paint - 705 200 813 $$9.24 X 2
4)U-reinforcement 705 001 180 $1.44
5) Welded support 705 001 684 $161.88
6) Screw 207 582 544 $.91 X 10
7) Rear hose 705 600 373 $25.44
8)Ball bearing 293 350 037 $58.24
9) Gear cover 420 610 891 $4.24
10) Oetiker Clamp 293 650 162 $6.47
11) Oetiker clamp 293 650 138 $1.44
12) Rubber 707 600 012 $1.44
13) Muffler support 707 600 248 $3.44
14) Screw 207 582 044 $0.79
15) Antifreeze 700 362 $4.44 X 4
16) Nut 233 281 414 $0.68 X 2
17) Phil-Truss 211 000 121 $1.41 X 2
18) Ball bearing 293 350 037 $58.24 X 2
19) Brake switch 710 000 734 $9.98
20) Handling charge for parts $ 291.17
21) Deductable -$50.00
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Total $2776.48
Below are a list of parts that I had to pay for as they are not covered under the claim.. I had the dealer do some extra work while the ATV was in pieces. Replaced the floorboard supports to make it easier on the guy doing the job.
1) LH floorboard 705 200 526 $ 86.97
2) RH floorboard 705 200 529 $ 86.97
3) floor board bushing 705 200 645 $ 1.47 X 2
4) Fuel filter 414 865 700 $5.97 X 2
5) 10W40 oil 219 700 346 $8.46 X 3
6) Oil filter 420 256 188 $13.47
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Total: $227.67
_________________ 2003 Outlander 400 4X4
26" Mudlite XTR's
BRP front bumper and 4" Rear Rack extension
K&N Air Filter.. EPI Clutch Kit
Perfex poly skids
Lowrance Ifinder M&M with RAM Mount and speakers for tunes during rest stops!
www.piczo.com/outlander400 |
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Kingman109 Deputy

Joined: Sep 07, 2003 Posts: 1522 Location: New Brunswick, Canada

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Posted: Fri Mar 31, 2006 4:45 pm Post subject: Re: Frame Update PARTS LIST |
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THANKS ALOT GYPSY, YOU ARE THE MAN!
_________________ Miramichi, NB, Canada
2003 Bombardier Outlander 400HO
25'' Carlisle ACT's / Dalton Clutch Kit
hand $ thumb warmers, 2500 warn
See my home page below to purchase Beef Jerky
kingmanjerky.bravehost.com |
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Koolkim Wolf

Joined: Aug 09, 2003 Posts: 647

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Posted: Fri Mar 31, 2006 6:03 pm Post subject: Re: Frame Update PARTS LIST |
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That's for a 06 frame isn't it?
Well guys I got Bomb's answer for my frame replacement...not under warranty cuz mine was done on Feb 26. They will give me a 05 frame and some small parts I believe....BUT NO COIN FOR LABOUR .......Not bad I figure...better than nuthin. I'll probably just keep my bike as is until I have a problem with the weld. They said the frame costs $1100 ...?? Thanks for encouraging me to call ...50% is better than nuthin....maybe the frame will make a nice art piece hangin in my livingroom....lol.
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GYPSY400 Sheriff

Joined: Dec 05, 2004 Posts: 1201 Location: Naughton, ON

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Posted: Fri Mar 31, 2006 6:45 pm Post subject: Re: Frame Update PARTS LIST |
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Thats too bad KK... You said they are going to give you an 05 frame??... I noticed that the labour was only 17hrs.. I thought it would be like 30 or 40.. So judging by that it might be a reasonable task to handle yourself... probably over a weekend with a couple of buddies in a decent garage with a cold Beer fridge...
Yes this is an 06 frame as far as i know... Wildcard said that the 05 frame's were improved so I'm sure many of these part numbers would apply...
my prices may be a little out of whack because i'm sure there is a cost difference betwwen what a warranty job charges and what customers pay over the counter.
_________________ 2003 Outlander 400 4X4
26" Mudlite XTR's
BRP front bumper and 4" Rear Rack extension
K&N Air Filter.. EPI Clutch Kit
Perfex poly skids
Lowrance Ifinder M&M with RAM Mount and speakers for tunes during rest stops!
www.piczo.com/outlander400 |
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Koolkim Wolf

Joined: Aug 09, 2003 Posts: 647

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Posted: Fri Mar 31, 2006 9:42 pm Post subject: Re: Frame Update PARTS LIST |
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| GYPSY400 wrote: |
I noticed that the labour was only 17hrs.. I thought it would be like 30 or 40.. So judging by that it might be a reasonable task to handle yourself... probably over a weekend with a couple of buddies in a decent garage with a cold Beer fridge...
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Ya my dealer looked up the frame exchange and it said something like 14 hrs....not totally correct as there is shop rates which the 17 hrs maybe right.
The beer and buddies thing was done last weekend....with the shocks thing then the frame was noticed ...then pulling the motor and stuff ...welding and putting it back together. Almost 2 days worth of work.
I'll just live with what I got for now...the welded frame could possibly be far better than anything else...lol.
I can't complain too much....it maybe alot of work....but look at the learning experience...lol. I'll know my bike alot better at least...lol.
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tonester Badger

Joined: Feb 21, 2006 Posts: 235 Location: Willamette Valley, Oregon

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Posted: Fri Mar 31, 2006 10:43 pm Post subject: Re: Frame Update PARTS LIST |
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That's a positive attitude you got there Koolkim. I haven't had the frame crack. But I'm still thinking of welding a steal plate on just to be safe. Got the steal, got the welder, maybe better safe than sorry.
Tony
_________________ 2005 Outlander 400HO - Big Gun exhaust,
K&N filter, MAX springs, Moose "Barkbusters",
Dalton clutch kit.
2005 Yamaha Bruin 350 - ITP type 6's,
Moose handguards, blue "gel" grips,
Gytr a-arm guards.
2004 Yamaha Raptor 660 - Yoshimura exhaust,
K&N filter, +1 Steering stem, +4 Swingarm.
1987 Kawasaki Tecate 4 - 2 stroke, Powervalved 300cc Big Bore,
"Hot Rods" crankshaft & rod, ported & polished,
DG exhaust, +2 A arms, Durablue axle. |
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Koolkim Wolf

Joined: Aug 09, 2003 Posts: 647

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Posted: Sat Apr 01, 2006 7:12 am Post subject: Re: Frame Update PARTS LIST |
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Ya...if I had the time last weekend ...welding pieces of steel the full length of the bottom of the spar frame would have been the cat's as s. Maybe no need of a skid if ya used say 3/16" steel. You'd have to pull the motor and the gas tank to get at the spot on top....say 3hrs taking it out. But just doin the bottom maybe good enough.
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GYPSY400 Sheriff

Joined: Dec 05, 2004 Posts: 1201 Location: Naughton, ON

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Posted: Sat Apr 01, 2006 9:58 am Post subject: Re: Frame Update PARTS LIST |
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That was my plan if I wasn't going to get warranty... get a piece of C-channel, bend it to wrap around the front and weld it to the bottom spar.
_________________ 2003 Outlander 400 4X4
26" Mudlite XTR's
BRP front bumper and 4" Rear Rack extension
K&N Air Filter.. EPI Clutch Kit
Perfex poly skids
Lowrance Ifinder M&M with RAM Mount and speakers for tunes during rest stops!
www.piczo.com/outlander400 |
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